Home > SMT Inspection machine

  • SAKI AOI BF-10D
SAKI AOI BF-10D

SAKI AOI BF-10D

  • Resolution 10μm
  • Board size:460×330mm
  • Dimension:​850 × 1360 × 1380mm
  • weight:450kg
  • Product description: SAKI AOI BF-10D High speed, inline, dual-lane production, Resolution 10μm, Board size:460×330mm, Dimension:​850 × 1360 × 1380mm, weight:450kg
  • INQUIRY

SAKI AOI BF-10D

Specifications:


The SAKI AOI BF-10D, M-size system was developed especially for high speed, inline, dual-lane production, employing Saki's new high-speed color camera and a new gantry frame designed for high speed motion of the camera. New image processing tools take advantage of multi-core CPU processing. The BF-10D can easily keep up with production takt times as short as 8 seconds. Saki's BF-10D handles dual-lane high speed production lines using only one head. Whether the two lanes have the same or different board configurations, they can be inspected simultaneously in one pass, making inspection very fast. When the same items are run in both lanes, the inspection programming data can be shared.

BF 10D Dual Liane In-line High Resolution and High Speed AOI In-line 2D AOI
Scanning time for M size (330x250mm) PCB is only 4 seconds, equivalent to single lane
Enable to inspect different items in the respective lane
BF-10D can deal with dual-lane high speed production lines only with one head. BF-10D can inspect different items by the front lane and the back lane respectively or same items in the both lanes. When same items are run at both lanes, same inspection programming data can be shared. BF-10D also provide 10um high resolution inspection with telecentric lens optical system by combining various algorithms and lighting types in simple construction with one axis operation, multiple data handling capability such as programming data change by barcode reading and data output to customers’ data servers
In-line Dual Lane High Resolution and High Speed AOI
Scanning time for M size (330x250mm) PCB is only 4 seconds, equivalent to single lane
Enable to inspect different items in the respective lane

Main Features
BF-10D is a dual lane automated optical inspection system with Saki’s original alternate scanning system which provides high throughput. Additionally, programming has been greatly improved, and brings enhanced productivity.
High Throughput
Throughput is now further enhanced by optimized automatic lighting calibration function. Scan time is 30% faster. Operating system is   64 bit with multicore processing, enable faster throughput and at the same time, compatible with the conventional systems. Tact time is about 16 seconds for two M-size (250mm x 330mm) boards and about 12 seconds for two boards of size 150mm x 330mm.
Programming
Functions useful for inline application have been renewed, including functions such as search pad, search component which helps to enhance the contrast of image affected by  application  of equivalent parts and oxidation of electrode. By means of the above improvement, changeover time and first pass yield could be improved.

Compact long life design

The system equips the camera-drived line scan system and dual lane conveyor system in a compact design. Highly rigidity frame and low-vibration high-speed camera unit makes it possible to provide longer service life with high repeatability.
Flexible
This dual lane conveyer system is designed to adapt with various placement machines and reflow ovens. It will increase productivity space efficiency and support high speed production.
High Resolution Imaging System
The system is equipped with a newly developed high-speed multi CCD line scanning camera. Through telecentric lens, it is  able  to inspect densely mounted 01005(0402) chips. With the further optimization of the LED lighting, a remarkable S/N ratio has been archived through vastly improved color rendering properties.

Model

SAKI 2D AOI BF-10D

Resolution

10μm

Board Size

Single Lane 50×60 - 460×330mm, 2×2.4 - 18×13in. Dual Lane 50×60 - 250×330mm, 2×2.4 - 10×13in.

Board Thickness

0.6 - 3.2mm, 24 - 126mils

Board Warp

+/-2mm, 80mils

PCB Clearance

Top: 40mm, 1.57in. Bottom: 40mm, 1.57in

Rotated  Component Support

Available for 0 - 359°rotation (unit of 1°)

Inspection Categories

Presence/Absence, Misalignment, Tombstone, Reverse, Polarity, Bridge, Foreign material, Absence of solder, Insufficient solder, Lifted lead, Lifted Chip, and Fillet defect. Each defect name can be changed freely by system function.

Tact Time*1 *2

Single Lane Approx. 10sec (250x330mm 1 PCB)

Dual Lane Approx. 16sec (250x330mm 2 PCB)

Image Scanning Time*1

Approx. 5.5sec. (250x330mm)

Camera (Image Processing)

Line color CCD camera

Lighting

LED lighting system

Transfer Conveyor Method

Flat belt  transfer

Transfer Conveyor Height

900+/-20mm, 36+/-0.8in

Transfer Conveyor Width Adjustment

Manual

Operating System

Windows XP English Version

Optional System

BF-Editor / BF-RP1 / BF-Monitor / BF-View

Optional

2D Barcode Recognition, Journal Printer, Automatic Transfer Conveyor Width Adjustment

Electric Power Requirement

Single Phase 100 - 120V / 200 - 240V +/-10%, 50/60Hz, 800VA

Air Requirement

0.5MPa, 5L/min (ANR), 73PSI, 0.18CFM

Usage Environment

15°C(59F) - 30°C(86F) / 15 - 80% RH

(Non-condensing)

Noise Level

58.3dB

Dimensions*3 W x D x H

850 × 1360 × 1380mm, 33.5 × 53.5 × 54.3in

Weight

Approx. 450kg, 992lbs

*1 If PCB size is smaller than 250x330mm, Image scannig time will be shorter than this values.

*2 Including Image Scanning Time.

*3 Monitor and keyboard arm is not included.

Keywords:

SMT AOI Machine, Offline AOI Machine, Inline AOI Machine, SMT X Ray Machine, SMT SPI Machine, 3D SPI Machine, 3D AOI Machine, SMT AOI SPI Machine.

Flason Electronic Co.,ltd provide a full SMT assembly line solutions, including SMT Reflow Oven ManufacturerWave Soldering MachinePick and Place MachineSMT Stencil PrinterSMT Inspection MachineSMT Reflow OvenSMT Peripheral EquipmentSMT Assembly lineSMT Spare Parts  etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price & Best shipping & Best service !