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High Output DIP Production Line

High Output DIP Production Line

  • SMT Assembly line
  • PCB Assembly line
  • SMT production line
  • PCB production line
  • Product description: High output DIP Production Line, with high capacity Wave Soldering Machine,3 insert line
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High Output DIP Production Line

Products description:


High Capacity DIP production line is using 3-5 DIP insert lines and 1 big 4.5 meter wave soldering machine, 1 PCB unloader and 1 PCB conveyor for PCB quality inspection or assembly. High capacity output. one this high capacity DIP production line capacity is around 3000pcs (10 hour working time) 20x20cm PCB. more big capacity, you can use 2 or 3 or 5 this production lines to got even higher production capacity.

This production line use the following DIP assembly equipments:

1.DIP insertion line


this dip line/dip assembly line is to insert the components on PCB or assembly CFL .
1.Working place arranged at one side beside the conveyor.
2.Motor running ,Chain moving .
3.Our normal length is 2.4M ,one working place per 1 meter,totally 3 working places
4.Line width is about 600mm ,total height about 1800mm ,working height 740mm.
5.Materials :aluminum .
6.Suitable PCB width 35-300mm width can adjustable.
7.fix 40 W fluorescent tube per working place ,totally 3 tubes.
8.each working place install component box fixtures /boards .
9.Moving method ; Driven by motor ,PLC control ,speed 0.3-3m/min adjustable.
10. Total Power : 60W AC220V/1phase/50HZ60w
11.By connected the line to wave soldering machine with conveyer , it will automatically go to the next step for soldering .

12.Speed: 0.2-2m/min

13.Dimension:240x60x180CM

14.Weight:Approx.80Kg

Automatic Insert Line Features:
1. this machine is used for the PCB board plug-in components for the assembly, it is used in front of wave soldering machine;
2. we can add tracheal tube, gas tube and other equipments;
3. this machine is made of aluminum which sized in 40*40mm.
4. the chain conveyor is smooth and reliable.
5. we can handle the speed by stepless frequency.

2. 4.5M wave soldering machine


1. Energy-saving, lead-free application, meet with environmental protection requirement and user friendly designed
2. Automatic power system, inverter control, automatic board in-load feature.
3. Flux sprayer using transverse Japanese spray nozzle and driving by step motor. PLC controlled, accurate and reliable.
4. Preheating system uses four independent temperature control so as to ensure the excellent heat preservation, temperature uniformity, temperature accuracy in ±2ºC.
5. Titanium solder fingers, high strengthened double v-groove with tin resistant
6. Solder motor adopts imported high frequency conversion motor with independent control, stable performance.
7. Pre-heat passage with modularized design, environmental protection and safety, convenient for cleanup.
8. PID close loop controlled hot air pre-heaters
9. Timer startup feature for solder pot, solder melted in within 90 minutes.
10. With black box memory function, the machine can always store the SPC data, improve work efficiency.
11. Automatic finger cleaner equipped.
12. Intelligent monitoring and alarm system ensure the stable performance and operators’ safety.
13. Nitrogen Structure (optional): High accuracy Oxygen analyzer, Nitrogen consumption of 16m3/hr based on 1000ppm.

Model No.

Flason N450

Number of heating zones

4

Length of heating zones

2000mm

Total/steady consumption

30KW/8-11KW

Air supply

0.5MPa

Preheating style

Hot air

Preheating consumption

220V 8KW

Control method

PC +PLC

Range of temp. set-point

Room temperature---300ºC

Preheating time

About 10-15mins for setting 150ºC

Solder Application

Lead-free

Solder pot capacity

420KG

Solder pot temperature

300ºC

Solder pot material

Cast Iron Ceramic Coating

Heater consumption

380V 8KW

Solder temp. control method

PID+SSR

Wave motor consumption

1KW 220V

Wave height Control

Inverter

Solder melting time

About 180mins for setting 250ºC

PCB width

60-350mm

Product clearance

Top 120mm(option 160mm) Bottom 15mm

Conveyor speed

0-2000mm/min

Process height

750+/-20mm

Conveyor direction

L-R (R-L optional)

Conveyor Inclination

4-7 º

Process width adjustment

Auto

UPS

Option

Nitrogen structure

Option

Flux pressure/capacity

3-5 bar/6.5L

Weight

1100KG

Power Requirement

3P5W,380/220V 50Hz 63A

Dimensions

4300(L)*1400(W)*1560(H)

Keywords:

SMT Assembly line, PCB Assembly line, LED Production line, Automatic SMT Assembly line, Semi Automatic SMT Assembly line, JUKI Assembly Line, Samsung Assembly Line, Hanwha Assembly Line, Panasonic Assembly Line, FUJI Assembly Line, Yamaha  Assembly Line.

Flason Electronic Co.,ltd provide a full SMT assembly line solutions, including SMT Reflow Oven ManufacturerWave Soldering MachinePick and Place MachineSMT Stencil PrinterSMT Inspection MachineSMT Reflow OvenSMT Peripheral EquipmentSMT Assembly lineSMT Spare Parts  etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
FAQ
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price & Best shipping & Best service !